Die Casting Zinc Alloys
Zinc is a metallic element that is very malleable and can easily be formed into shapes. It can also be alloyed with a lot of different other metals. The alloying of zinc with other metals enables the alloys to possess certain characteristics and properties that make them indispensable in the industrial world.
The most common alloy of zinc is that with copper, or what is more popularly known as brass. It has a wide range of uses including the manufacture of coins, kitchenware, and even hardware for corrosion-resistance. Other important alloys are tin, lead, nickel, and aluminum. All these different alloys of zinc have found importance in different fields of the industry as well.
The most common forming process of these alloys is die casting. In die casting zinc alloys, zinc and the other metals are melted in a large furnace with the objective of achieving the melting temperatures for these metals. As the metals melt, the liquid is poured over the dies, which are clamped together until the metals solidify. When the metals solidify into the desired shape, they are ejected out of the dies. In some cases, the metals are just taken out of the dies manually.
In die casting zinc alloys, it actually just follows the usual process of die casting, only that the melting temperatures of the alloys should be taken into consideration in order to achieve a temperature that works for all alloying components. Die casting zinc alloys into precision parts is one of the most popular demands in the industry today.
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