The Advantages of Die Casting Using Zinc in 2022

Posted on 11/30/2022 by admin

The Advantages of Die Casting Using Zinc

The concept of die casting is basically the process of forcing molten metal into mold cavities using high pressure. Most of the die casting done in the market are made from metals that are non-ferrous including but not limited to zinc. However, it is also possible to do die casting with the use of ferrous metals, but this is seldom done. Other non-ferrous metals that are used for die casting are copper, lead, tin, etc. Zinc is a popular metal for die casting due mainly to the zinc alloy’s favorable characteristics and advantages over other materials and processes.

One advantage of zinc die casting is the metal’s high strength and its hardness. Zinc die castings are famous for their great impact strength compared to other materials. It may not be stronger than steel but stronger than “steel weldment”. Another preferred advantage of zinc die casting is its castability feature. This is due to the fact that zinc has a fluid nature that beats other metals. Likewise, zinc has a longer die life. In zinc die casting, the die life is 1 million shots before the need for replacement occurs. This is 10 times longer that what is found in other materials like aluminum die casting. The possibility of easier parts consolidation in zinc die casting due mainly to its higher fluidity makes it another advantageous feature of the metal. Lastly, zinc is not expensive compared o other metals and therefore the practical choice for many die caste. It is also readily available. More advantages can be found when die casting zinc. Online sites can provide the information readily.

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The Role of Zinc Die Casting Tooling in 2022

Posted on 11/23/2022 by admin

The Role of Zinc Die Casting Tooling

Zinc parts are produced with the zinc die casting tooling in the zinc die casting machine. The components of the zinc die casting, as well as the zinc dies are alloy tool steels that are divided into two parts. These 2 parts are the ejector die half and the fixed die half, which permit the removal of the castings from the die casting machine. Modern dies may include cores, movable slides or other portions that can produce threads, holes, and shapes as may be required in casting. The sprue holes in fixed die half permit molten metal into the die and fill the cavity. Dies also have the locking pins that serve to secure the two halves. It also includes ejector pins that help in taking out the cast parts and openings for lubricant and coolant.

When the machine for die casting shuts off, the 2 die halves will be held together and locked by the hydraulic pressure of the zinc machine. The die parting line is the machine’s surface wherein the meeting and locking of the ejector as well as the fixed halves happens. The total area of the part’s surface being die casted, the pressure and the die parting line’s measurement needed in injecting metal to the cavity’s die manages to determine the machine’s clamping force.

What people refer to as those die casting molds and insert dies made of zinc are what is referred to as zinc die casting tooling. This tooling is available in various styles, shapes, and sizes. It comes in either 1 or more cavities. Zinc die casting tooling varies due to cavity inserts as well as trim dies.

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Die Casting Processes with the Use of Zinc Alloy in 2022

Posted on 11/16/2022 by admin

Die Casting Processes With the Use of Zinc Alloy
Die casting is the process by which molten ferrous metal, e.g., zinc, magnesium, copper, lead, tin, aluminum, etc., are molded into cavities and placed under pressure to form. The method of die casting is ideal if the application needed is in large quantity and should be well-detailed and has fine quality. Zinc is a non-ferrous metal that is popularly used for die casting. This is due to the fact that zinc alloys have many characteristics that far exceed other metals. Zinc alloys have high strength and hardness, has high thermal and electrical conductivity, low cost, good finishing characteristics, outstanding fluidity, and excellent corrosion resistance among others.
In zinc die casting process, two processes are involved, the hot chamber method and the cold chamber method. These two zinc die casting processes make use of various types of metal alloys during the production of parts in the zinc die casting process. The hot chamber method involves the process wherein a steel die is filled with a pool of molten metal, all the time maintaining pressure, until the metal hardens. The second process, the cold chamber method, involves the use of two separate chambers, first to melt, then to hold the melted zinc alloy before it is poured into a shot cylinder and afterwards inject them to the die casting die. Before, the metal alloys used in Zinc die casting processes are tin and lead. The zinc alloy however gained popularity and is now the first choice when it comes to die casting.

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    The Techmire Zinc Castings Machines in 2022

    Posted on 11/09/2022 by admin

    The Techmire Zinc Castings Machines

    The Techmire zinc casting machine is a multiple-slide zinc die casting machine that is capable of producing small, complex and intricate zinc castings at minimum cost. Having the capacity to produce tiny and precision zinc die castings, this makes Techmire zinc castings the global leader in the industry of designing and fabricating multiple-slide zinc die casting machines.

    Techmire is one of the leaders in the metalworking industry today. It was founded in the year 1983 in Montreal, Canada. You will now find Techmire machines in about more than thirty countries all over the world. Techmire zinc casting machines are specifically designed for zinc. Techmire has two sets of machines. They are the NT series and the NTX series. The NT series machine uses the multiple-slide technology, being fully automatic, hot chamber and has high precision. The NXT series is an improvement of the NT series. It has the latest technology that can handle higher capacity and extreme pressures. End products of NXT series machines have better surface finish and greater part density. The NT series have three models. They are the 22 NT, the 44 NT and the 66 NT. These three machines differ in nominal die size and shot weight.

    Techmire’s largest die casting machine is the 88 NTX. It has a dry cycle speed of 2,100 cycles per hour and it has a quick die-changing capability allowing change over of two-slide molds. This machine is designed for single-cavity production of large area or multiple-cavity production of small components. All NTX models offer improved functions for different ranges of products.

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    Miniature Type of Zinc Castings in 2022

    Posted on 11/02/2022 by admin

    Miniature Type of Zinc Castings

    Zinc die casting is very popular among those who are in the die casting industry. Zinc is very good die casting material because of its properties. A lot of products come from zinc die casting, including golf clubs, automotive parts and hardware parts. One type of zinc die casting is the miniature zinc casting process. Miniature zinc castings are made with the use of a 4-slide die casting mold. The weight of production processes range from a fraction of an ounce to as much as ¾ lbs with sizes from miniscule to 4 x 4 x 1 inch. Miniature zinc casting parts can undergo die casting in a complete range of zinc alloys like Zamak 2, Zamak 3, Zamak 5 and Zamak 7. ZA-8 zinc-aluminum alloys can also be an option. Zamak is another name for Zinc.

    The main reason why manufacturers use miniature zinc casting is because miniature zinc casting parts can undergo faster cycling and can be made on multi-slide hot chamber zinc die casting machines. Miniature zinc die casting machines have proven this new technology as the choice for highly sophisticated miniature zinc casting components. Although the technology of high-precision miniature zinc die casting process is very much alike, the hot chamber zinc die casting process of bigger zinc part types, the former is able to hold higher tolerances, usually with zero draft to “net shares” or “as cast” in faster cycles.

    Zinc and ZA8 parts are developed by reducing the metal shrinkage and removing operations of pre-die casting. Automated production of zinc parts can make miniature zinc casting parts and units attain a value of pennies per piece and with tremendous low tooling investments. Plus, the lifespan of your projects can endure longer time when you use miniature zinc and ZA-8 die casting tooling.

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