For the Easier Zinc Die Casting Job

Posted on 06/03/2010 by admin

For the Easier Zinc Die Casting Job. Die casting is the process used to produce metal works by injecting molten metals such as tin, zinc or lead into molds, called dies. When a die uses a metal like zinc, the die can be called zinc die casting tooling.

A zinc die casting tooling is usually made of alloy tool steels composed of two sections. The first half is a fixed die half, where the molten metal is usually injected. The second half is the ejector die half, which makes removing the metal once it has solidified much easier. This die has a locking pin so you can secure to the two halves. Other available dies have cores or slides that allow the user to make shapes into the casting.

Zinc die casting tooling is recommended because it can withstand high temperatures and cast-to-print shapes, which will save you a lot of hassle in the overall die casting process.

After die casting, if there are excess parts, a tool called a “trim die” can be used to take off the excess zinc around the produced die. This way, the object will be produced to fit exactly the measurements that it is intended for. You will get exactly the metal part you want with this.


Zinc Die Casting Company

To get a price for zinc die casting parts or zinc die casting tooling,
call toll free 800-524-8083 and ask for sales. Or email us at

sales@diecastingzinc.com for a fast response on a price quote.

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How Zinc Die Casting Works

Posted on 05/28/2010 by admin

How Zinc Die Casting Works. Die casting may either be a cold chamber or a hot chamber process. The zinc die casting process is a hot chamber process, since the metal zinc has a low melting point and high melt fluidity. In fact, zinc is generally held to be the easiest alloy to cast in a die, since it is fast to fill, quick to cool and to eject, all in a short period of time. So if you were to take up the die casting process, it’s best to choose zinc as your metal.

The zinc die casting process is composed of four simple steps. To begin with, the mold must be sprayed with lubricant. This will control the temperature and also make the removal of the casting easier later on. After this, the mold should be closed tightly. Then the molten zinc will be immersed into a hot chamber machine under high pressure. When the die has been completely filled with the zinc, the pressure of about 10-175 MPa must be maintained until the casting is fully solidified. Then the die is opened and the casting will be ejected.

The zinc die casting process is used to mass produce small, but precise metal parts such as gears, connector housings or even sink faucets. The objects, though small, are produced with accuracy, quality and detail.


Zinc Die Casting Company

To get a price for zinc die casting parts or zinc die casting tooling,
call toll free 800-524-8083 and ask for sales. Or email us at

sales@diecastingzinc.com for a fast response on a price quote.

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UNDERSTANDING THE KEY BENEFITS OF ZINC PARTS

Posted on 05/04/2010 by admin

UNDERSTANDING THE KEY BENEFITS OF ZINC PARTS. As far as die casting parts are concerned, there is very little doubt that zinc is one of the best metals to use. Zinc is the easiest metal to cast as it is versatile in terms of temperature and high impact resistance. Zinc die casting parts are more durable and have a wider variety of applications than those made from other metal alloys like aluminum, magnesium, tin and lead. Die casting of parts is a manufacturing process that has been used for many years. What started as a process for the printing industry has now expanded its use in various industries including electronics, telecommunications, medicine, fiber optics, and recreation.

Anyone who does not understand the workings of die casting only has to look at the following zinc material advantages to understand why zinc is the preferred choice of material for most die casters and end-users in various industries:
1. Cost-effectiveness – zinc is very cost efficient since it can be used for a variety of parts and is usable for both hot-chamber machines and cold-chamber machines. It makes for faster production time since it can be used to make parts in multi-cavity dies. Whole parts made of several components can actually be produced in one tool die without need for further assembly at the end of the process using zinc.
2. Precision – the dimensions of the tool dies used in zinc die casting is not compromised through several runs. A great number of parts can be produced with high durability while maintaining close tolerances.
3. Durability – zinc is a strong material that can withstand extreme temperature and high impact that makes it last longer than most other materials. Zinc die casting parts can also carry a variety of finishes to make it more resistant to wear and tear especially if it is used as external parts like casings and plates.


Zinc Die Casting Company

To get a price for zinc die casting parts or zinc die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at
sales@diecastingzinc.com for a fast response on a price quote.

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THE PLUSSES OF USING ZINC IN DIE CASTING

Posted on 04/29/2010 by admin

THE PLUSSES OF USING ZINC ALLOYS IN DIE CASTING – When it comes to die casting parts, zinc alloy is the best material to use. Whether it is through hot-chamber machines or through cold-chamber machines, zinc alloy is a versatile metal to use. Zinc material advantages in die casting parts are recognized by most industry players that is why it is the most widely used material. There is a wide variety of applications for zinc die casting parts, ranging from toys, to household implements, to recreational equipment, to business machines, to industrial and automotive parts.

There are certain zinc material advantages that makes it appealing for a wide range of end-users. The most important of all zinc material advantages is its strength and durability. Zinc die casting parts are able to withstand high impact and a whole range of temperatures. Since zinc die casting parts can be manufactured in single units instead of in several pieces for assembly, the resulting part is able to capitalize on the strength of the material rather than on the strength of adhesion or joining.

Another advantage of using zinc in the die casting process is its cost-efficiency. The wide variety of shapes and sizes that can be made using zinc alloys in die casting makes it more efficient as it can produce parts in dies with multiple cavities. Zinc die casting processes can run high volumes, producing large quantities of identical parts. Furthermore, a single tool can last for a large number of runs of zinc die casting processes before it needs to be replaced. So, while the initial cost of producing the hardened tool steel dies may be on the upper side, the amount of output that a tool generates is more than enough to cover the tool production cost.


Zinc Die Casting Company

To get a price for zinc die casting parts or zinc die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at
sales@diecastingzinc.com for a fast response on a price quote.

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THE MORE RELIABLE OF METAL PARTS PRODUCTION

Posted on 04/22/2010 by admin

THE MORE RELIABLE OF METAL PARTS PRODUCTION. Manufacturing various small and medium sized metal parts are generally found to yield stronger and more durable outputs if a die casting process is used. The process of die casting is considered to be more reliable as a method of manufacturing metal parts for a variety of uses. Among the other manufacturing methods like plastic molding, sand casting, permanent mold, forging, and stamping, die casting is the most flexible, fastest, most cost-efficient, and more accommodating of various complexities in the shape of the parts. If strength and durability are the considerations, the die casting process is more reliable in the manufacturing of parts.

In die casting, the choice of metal alloy is an important consideration. The oldest types of metal alloys used are tin and lead. Recent times have seen the entry of metals like aluminium, magnesium, and zinc in the die casting process. Zinc is considered as the easiest metal to use in die casting. The zinc die casting process is economical especially for small parts. As compared to other metal alloys, this die casting process is able to turn out parts that are stronger and more durable. Parts made from a zinc die casting process are also easier to plate and finish.

Using a zinc die casting process is a common practice in the manufacture of parts, from simple to complex, for use primarily in the automotive industry. Other industries such as telecommunications and electronics also have a share in the zinc die casting parts production of the whole country and other parts of the world.


Zinc Die Casting Company

To get a price for zinc die casting parts or zinc die casting tooling, call toll free 800-524-8083 and ask for sales. Or email us at
sales@diecastingzinc.com for a fast response on a price quote.

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