Zinc Die Casting Tools: Hot Chamber Machines

Posted on 04/20/2009 by admin

Zinc Die Casting Tools: Hot Chamber Machines. Although die casting can still be created by hand, mass producing pieces for global consumption would, of course, entail the use of higher end and more efficient machines. The most prominent of die casting tools are the machines that produce several thousand pieces on a daily basis. These are the hot and cold chamber machines. Both machines serve the same functions, and one cannot really say that one is better than the other. The difference lies in the fine print. For this article, we will discuss the process of hot chamber machines and Zinc Die Casting Company.

Hot chamber machines are best suited for heavier metals, or metals that have lower melting points, or alloy that have the same properties. Molten lead is one of the best examples of such metal; as well as copper, magnesium, and zinc based alloys. These do not erode the actual components of the hot chamber machines, which makes production not only go faster, but safer as well.

The process for using these machines begins by melting the metal or alloy that is to be used in production. This is done in a huge vat that runs called the metal bath. This metal bath is attached to a gooseneck or a cylindrical metal feed system, which is eventually pumped with the molten material during processing. In turn, the gooseneck redirects some of the material into the die casting tooling die, and the material is allowed to cool within the die cavity. Once the material is solid enough, the casting die opens and automatically ejects the pieces.

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Miniature Zinc Parts Everywhere

Posted on 04/16/2009 by admin

Miniature Zinc Parts Everywhere. Aside from the properties of zinc as a perfect die-cast molding material, there are the metal’s other intrinsic and useful characteristics. These are its high resistance to corrosion and to electrical and heat conductivity. Because of these characteristics, die-cast miniature zinc parts are used today in a wide range of applications, especially in telecommunications, computer and electronic and electric applications, automotive and aeronautics, fiber optics, and in a lot more products such as kitchen appliances, consumer products, in mobile phones and laptops and computers, toys and gadgets, screws and bolts and locks and security gadgets. It is used everywhere and its importance to our day-to-day existence cannot be ignored.

The die-casting process of zinc involves a die-mold machine which injects the liquid zinc into the cavities of the mold. A coolant is then applied for the quick solidification of the metal. As the metal cools and solidifies, it acquires the desired shape of the mold. The new product is then taken out or ejected by machine. A mass production of these die cast products is possible. The machines may have very fast cycle times and other features that make it a cost efficient process.

This is the metalworking industry today. It is a far cry and is greatly improved from the first discovery of metals a long time ago. The bonfire was their forge. The products were mere arrow tips for hunting purposes. Copper was their first useful metal. Then the Bronze Age, then the discovery of iron, of steel, and then the industrial revolution that paved the way for the present day metal industry and the possibilities of precision die-cast molding miniature zinc parts.

Die Casting Zinc Company Blog gives information on how to get a zinc die casting part for manufacturers. If you are looking for Die Casting Zinc Parts or if you need Miniature Zinc Die Casting Parts will give you more information you can use for manufacturing.

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Zinc Parts Die Casting Company

Posted on 04/12/2009 by admin

Zinc Parts Die Casting Company. There is a great demand for die cast these days – the reason why one die casting company after another is coming out in the market. These companies manufacture die cast parts with low cost, but with high quality.

Aluminum or zinc die casts are among the popular die casts in the market. Among the companies famous in manufacturing high quality die casts parts, KenWalt Die Casting Company has been the choice of most workers involved in die casting. It offers a very good quality of Zinc die castings, Aluminum Die Castings, die cast parts, zinc castings, metal castings, and others.

KenWalt’s innovative tooling design techniques, dedicated staff, automated machine, prompt deliveries, and cheaper, high quality die casts have made them very popular and successful. There are three reasons why the KenWalt Die Casting Company is famous and a supplier of choice in zinc die castings. These are the design, tooling, and price.

KenWalt has better and more innovative designs that are created with competitive pricing. They offer products that maximize the performance and casting quality while decreasing the need for secondary operation. They offer reasonable tooling costs because they use a strategy such as insert-only tooling that lowers the costs for die casting molds. Aside from this it offers permit die setups quicker with increased efficiency.

The third reason why Kenwalt is the best zinc die casting company is because of its reasonable costs for the parts. The company uses die casting production with advanced technologies such as automatic ladlers and die cast machines, robotic die sprayers, and vacuum die casting, which maximize casting integrity and reduce part costs. KenWalt uses advanced technology to ensure that they stay ahead.

Die Casting Zinc Company Blog gives information on how to get a zinc die casting part for manufacturers. If you are looking for Die Casting Zinc Parts or if you need Miniature Zinc Die Casting Parts will give you more information you can use for manufacturing.

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Die Casting Zinc Alloys is the Best Way to Do It!

Posted on 04/10/2009 by admin

Die Casting Zinc Alloys is the Best Way to Do It!

Several metal alloys are being used in the manufacturing of parts using the die casting process. Among the very first metal alloys used in die casting of metal were tin and lead. However, several other metal alloys followed and came into use for die casting parts. Die casting zinc alloy #3 is one of the most popular zinc metal alloys. Zinc-based alloys are popular because they are among the easiest to die cast.

Die casting zinc alloy #3 and Die casting zinc alloy #5 have high ductility and excellent impact strength. This makes it possible to cast zinc alloys with thin walls. Zinc alloys also offer excellent surface smoothness that makes plating and painting easier. Any high quality zinc metal should be used in the formulation of alloys to ensure strength and dimensional stability of the alloy.

Zinc Die casting alloys involve two processes. The hot chamber method is the first method, which uses a pool of molten metal to harden the metal in the die and the cold chamber method which uses separate chambers to melt and hold melted metal before adding the zinc alloy and injecting them into the die casting die. The low melting point of zinc alloy gives it the flexibility to be used both in the hot chamber and the cold chamber die casting machines. This makes die casting zinc alloys among the most saleable in the market today, especially in the automotive industry.

Zinc alloy is also called commercially as Zamak alloy. Zamak is an acronym for zinc, aluminum, magnesium and copper, the four alloys in the conventional zinc group. Zinc alloy die casting technology has revolutionized from manufacturing simple shapes to more complex ones.

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The What and Wherefores of Miniature Zinc Parts

Posted on 04/09/2009 by admin

The What’s and Wherefores of Miniature Zinc Parts. Zinc is the metal most suited to die-casting miniature zinc parts. Aside from being non ferrous, it has a lower melting point than the other die casting metals available. It is more malleable and more ductile when heated but then at ordinary temperatures it can be brittle. It is lightweight but then stronger. Zinc can go smaller than most metals without compromising strength and durability. Very thin walls can be achieved in zinc die-casted parts. Unlike aluminum, copper, lead, tin, brass, and magnesium, working time is less because of the low melting point. It can also be shaped into complex geometric patterns due to its malleability. Precision components with a precision fit are not a problem. A choice of finishes is possible, smooth or rough or with whatever design or pattern.

A company logo could be incorporated in a miniature die-cast zinc product. The miniature zinc parts are then used as components in a wide variety of products, as mobile phone parts, laptop parts, computer parts, automobile engine parts, also in toys, some kitchen appliances, security locks, you name it.

Companies in the metalworking industry provide the services of designing and manufacturing such machines for a wide range of industries. The manufacturing firms that produce these appliances, devices, and gadgets are the clients of a metalworking company. These are mostly big multinationals with large factories and facilities, but there are also some small companies that concentrate on custom made die-castings. These small operations might also keep their own die casting and tooling machines for the production of miniature zinc parts.

Die Casting Blog gives information on how to get a zinc die casting part for manufacturers. If you are looking for Die Casting Zinc Alloys or if you need ZA Die Casting Alloys will give you more information you can use for manufacturing.

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