The Versatility of Zinc

Posted on 01/01/2009 by admin

The Versatility of Zinc. A number of metals have been found to be useful in manufacturing small and medium sized parts for most industries but zinc has remained to be the most popular due to its versatility, stability, and cost-effectiveness. The use of tin and lead materials have declined since the die casting companies started using other metal alloys as aluminum, magnesium, and zinc. Zinc has been known to outperform other metal alloys in die casting parts due to its strength and durability. A number of industries are known to rely on various types of zinc alloy parts as components for their products or as their main product line. From simple shapes to more complex shapes, zinc alloy is a preferred choice of metal to use in die casting.

Zinc is versatile enough for use in any of the two methods of die casting, hot-chamber die casting machine and cold-chamber die casting machine. It is also tool-friendly as it does not damage the hardened tool steel dies. Using zinc as a material for die casting parts allows for more flexibility as zinc can handle not only simple shapes but more complex, multi-cavity shapes as well. Various types of zinc parts made through die casting are able to withstand extreme heat and are wear resistant.

Various types of zinc parts are used in various industries. They can be finished easily depending on the manufacturer’s preferences. Zinc parts such as faucets, studs, connectors, circuit plates, golf clubs and so many others are products of die casting processes. The vastness of the industries where these zinc die casting parts are used is testament to the great value these products are able to deliver both to the manufacturer and to the end-user.

Die Casting Zinc Blog gives information on how to get a zinc die casting part for manufacturers. If you are looking for an American Die Casting Company or if you need die casting tooling, look at Die Casting Molds will give you more information you can use for manufacturing.

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The Properties and Uses of Zinc

Posted on 12/29/2008 by admin

The Properties and Uses of Zinc in Our Lives. Zinc is recognizable by its bluish-grey or sometimes bluish-white color. Its other name is mock-silver. Miners mine it because of its unique properties which are very useful in our industries. In fact, zinc is the fourth most used metal, after iron, aluminum, and copper.

It is found in quite a number of our day-to-day products. It is in white paint and watercolors in the form of zinc oxide, in deodorants in the form of zinc chloride, in toothpaste as zinc lactate, in sunscreen, anti-dandruff shampoo, and also in multivitamin supplements. In the industrial world, zinc is used in batteries and electrical products, for galvanizing iron and the preparation of some alloys, in building construction such as roofing material and facades, in miniature zinc castings, in the automotive, communications, and electronic industry.

Zinc is a useful metal chemical element in the industrial world because of its properties such as resistance to corrosion, its malleability at certain given temperatures, its brittleness at other temperatures, its ductility, its low boiling and melting point, low viscosity and therefore low working temperature, its good electrochemical potential, good thermal and electrical conductivity, good impact value, greater stability and durability, greater resistance at high temperatures, and superior electrical properties.

Because of all these properties, the metal is perfectly suitable in making miniature zinc castings. Zinc is fashioned into small parts as components of larger machines, gadgets, or devices. These small zinc parts are used in an unbelievably wide range of applications. From lead screws to panel nuts, from switches to connectors; computer and telecommunication hardware components, electrical hardware, security devices and industrial controls, lock components, fiber optics, sporting goods, all these might have small parts made of zinc.

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Zinc Recyclability

Posted on 12/25/2008 by admin

Zinc Die Cast Parts and Their Planet-Saving Value. These days, many manufacturers belonging to the vast metalworking industry are turning to zinc die casting in order to provide their businesses with excellent products that can boost sales. Die casting is more than just a production means; it is considered both as an art and a craft. There are a number of reasons why manufacturers and those who are thinking of setting up their own die casting company now go for the zinc die casting process as opposed to other casting processes around.

One of these reasons is the power of the die casting zinc process to promote significant reusability, a characteristic that is highly longed for in industrial activities, given the deteriorating state of the planet today. Recyclables, a term that was borne out of desperate attempts at product greenery and the present recycling infrastructure for metal have together created more reasons for engineering-based decisions in favor of the die casting zinc process and die cast parts. Recyclability is a top reason why a die casting zinc company can be proud of its chosen casting method.

The zinc alloys used in the hot chamber zinc die casting process offer designers that are heavily concerned with post-consumer recyclability a highly favorable material option by way of the die cast parts’ reusability feature. Die cast zinc parts these days, as well as the entire zinc die casting process itself, give product engineers the chance to create and develop designs that can save the environment. Thus, components in the die casting process are now made to maintain their integrity and quality through disassembly and the consequent tasks of repair, remanufacturing, and reassembly – major options that were not available or possible in past years.

What does all this mean? It means that once the lives of die casting zinc parts end, they are armed with the potential to return to usefulness by becoming part of some other industrial application, and a zinc die casting company can indeed help save the planet.

Die Casting Blog gives information on how to get a zinc die casting part for manufacturers. If you are looking for Die Casting Zinc Alloys or if you need ZA Die Casting Alloys will give you more information you can use for manufacturing.

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Zinc Die Cast Parts: Precious Products of Precision

Posted on 12/24/2008 by admin

Zinc Die Casting Company Parts: Precious Products of Precision. Because the popularity of zinc die cast parts has reached new heights in recent years, some people think making them is just easy. They couldn’t be more wrong. Zinc die cast parts are made using a process that is strict, accuracy-conscious, and perfection-oriented. This process is no less than zinc parts die casting, one of the most preferred methods in casting these days because of the vast number of advantages they offer to both consumers and manufacturers.

Around for over a century, zinc die casting is an old process that involves the injection of molten zinc metal into reusable molds, also known as zinc tooling dies, with the use of high pressure. There are different kinds of metal that can be used in the process; they may be ferrous or non-ferrous. Held under high pressure, the chosen zinc metal remains in the chamber until it solidifies or hardens into a net-shaped part and becomes what becomes known as a zinc die cast part. Precision is the key in making zinc die cast parts that are shaped and measured to perfection.

The zinc die casting process is regarded in the metalworking industry as the most versatile one. No other metal casting process existing today allows for a wide array of options in sizes, shapes, design intricacy, measurement preciseness, and dimensional tolerance. There are so many things that can be done using the process in order to satisfy consumer needs for both commercial and industrial purposes. Homes and offices, as well as private and public entities, Miniature zinc castings, can benefit greatly from the choices available. The process of making zinc die cast parts is indeed a valuable one.

Zinc Die Casting Blog gives information on how to get a zinc die casting part for manufacturers. If you are looking for Zinc Die Casting Part Prices or if you need a mold, look at Zinc Die Casting Tooling will give you more information you can use for manufacturing.

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Tooling for Zinc Die Cast Parts

Posted on 12/23/2008 by admin

Tooling for Zinc Die Cast Parts. The process of making of die cast parts entails value for product quality, above else. With this in mind, zinc die casters tend to give premium on following specifications right to the tilt. The basic agenda on the list is zinc tooling die construction, which is primarily made of zinc die casting tooling. Die casting is made of alloy tool steels in at least two sections, namely the fixed die half and the tooling ejector die half. In modern times, tooling dies may carry cores, movable slides, or other sections for the production of threads, holes, and other features for the attainment of the desired shapes.

The fixed die tooling half has sprue holes that makes it possible for the molten metal to enter the die and fill in the tool cavity. On the other hand, the tooling ejector die half has runners and gates that lead the molten metal right into the cavity. Aside from these two sections involved in the die casting zinc process, tooling dies also consist of locking pins (for purposes of securing the fixed die half and the ejector die half), tooling ejector pins (for purposes of making the removal of the cast zinc part easier), and openings (for purposes of cooling and lubricating the molten zinc metal or cast).

When the hot chamber tooling die closes, the fixed die half and the ejector die half become one and remain locked together, thanks to the hot chamber machine’s hydraulic pressure. After a certain amount of time elapses (depending on the total projected surface area and the pressure required for the injection of the metal into the cavity), the zinc die casting process is completed and high quality die casting zinc parts are produced.

Zinc Die Casting Blog gives information on how to get a zinc die casting part for manufacturers. If you are looking for Zinc Die Casting Part Prices or if you need a mold, look at Zinc Die Casting Tooling will give you more information you can use for manufacturing.

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