Using Zinc in Die Casting

USING ZINC IN DIE CASTING

The process of die casting has been used to manufacture small and medium sized parts for use in various industries for over a hundred years. It started out as mainly lead and tin based die casting parts primarily used for the manufacture of metal types used in the offset printing process. Other metals such as aluminium, zinc, and magnesium were soon used in the die casting process. Die casting parts were also expanded to cover not only the printing industry but other industries like sports equipment, automotive parts, electronics components, and telecommunication parts as well. Among the metals used in these die casting parts, zinc is the most popular choice of manufacturers because of their durability and flexibility in terms of use.

The zinc die casting process is not any different from die casting processes involving other metals. Zinc die casting parts are mainly manufactured using any of the two die casting processes, the hot-chamber and the cold-chamber processes. Zinc’s low burning point makes it versatile enough to be used in any zinc die casting process. The main step common between the two processes is the metal injection step. In any zinc die casting process, the molten metal is injected into dies made of hardened steel tool to be formed into the desired part design. The difference lies in the way that the metal is melted and injected into the die.

In the hot-chamber process, metal is melted into a pool of metal that is fed directly into the dies. In the cold-chamber process, on the other hand, metal is melted in a separate furnace and then moved on into another chamber before it is injected into the dies. Both processes result in zinc die casting parts that are able to withstand normal wear in their intended usage.

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Casting Call: Parts Made of Zinc in 2022

CASTING CALL: PARTS MADE OF ZINC

Die casting has been a way of manufacturing parts for over a century. This technique of making parts of various sizes by melting nonferrous metals and injecting them into molds have been found to be especially useful in mass production. Historically, die casting is used for the production of printer’s type. Die casting of other shapes soon followed as various applications for the production method were discovered. What started out as a production method using predominantly tin and lead, the die casting method eventually found zinc, aluminium, magnesium, and copper to be workable materials.

Zinc is the more popular metal to die cast. It is a material that is strong and hard with high thermal conductivity. It is also inexpensive as a raw material that is why it is preferred by most manufacturers of all types of zinc parts. It also has an excellent thin wall capability that lessens the occurrence of incomplete parts due to molten metal not flowing through thin walls fast enough before hardening. Zinc is also highly resistant to corrosion making for die cast parts that are durable.

There are various types of zinc parts that are manufactured using the die casting process. Die casting of these types of zinc parts are popular production options for a number of industries. Among those parts that are manufactured through zinc die casting are: electronic connectors, chassis and frames, mobile phone antennae, mechanical gears, switches, fasteners, automotive components, and golf clubs. There are a lot more parts that are made from zinc die casts. While a number of parts have already been replaced with plastic moldings due to reasons of cost and practicality, zinc die casting parts still remain to be the choice of materials for most industries requiring strength and durability.

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500 Die Casting Parts a Day in 2022

How many parts can we make a day? 500 Die Casting Parts a Day.

Kinetic Die Casting Company makes many types of die casting parts. In most cases we make a part a minute. The larger or heavier a die casting part, the slower the production rate. Some of these parts are large roof tile mold castings that are 17″ long.
Aluminum Roof Tile Mold Die Casting
Aluminum Roof Tile Mold

These roof tile molds are produced one part every two or three minutes or about 250 parts a day in a single shift.

Some of these parts are small clips used in lighting fixtures that are only 1/8″ long. In one case, we make over 3,000 water pump housings in a single day.
Water Pump Housing Die Casting Part
Water Pump Housing

Some of our customers order fewer than 500 parts so we produce their purchase order in a single day. Contact Kinetic Die Casting Company to purchase your aluminum parts or zinc parts today. Buy thousands or fewer than 100 parts. Call 818-982-9200.

Kinetic Die Casting manufactures aluminum military parts, aluminum hardware, and aluminum die castings. Visit our website for a quote: Kinetic Die Casting Company

“The Parts We Make Today, We Ship Today”

Kinetic Die Casting Company. Inc.

6918 Beck Avenue, North Hollywood,

California 91605, United States of America

E-mail sales@kineticdc.com

USA Toll Free: (800) 524-8083 Local: (818) 982-9200

To get prices for Die Casting Tooling Molds or Parts:

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Kinetic Die Casting Company makes:

  • Automotive Die Casting Parts
  • Die Casting Bracket Hardware
  • Airplane Die Casting Parts
  • Aluminum Die Casting Auto Parts

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    The Versatility of Zinc in 2022

    THE VERSATILITY OF ZINC

    A number of metals have been found to be useful in manufacturing small and medium sized parts for most industries but zinc has remained to be the most popular due to its versatility, stability, and cost-effectiveness. The use tin and lead materials have decline since the die casters started using other metal alloys as aluminium, magnesium, and zinc. Zinc has been known to outperform other metals in die casting due to its strength and durability. A number of industries are known to rely on various types of zinc parts as components for their products or as their main product line. From simple shapes to more complex shapes, zinc is a preferred choice of metal to use in die casting.

    Zinc is versatile enough for use in any of the two methods of die casting, hot-chamber machine and cold-chamber machine. It is also tool-friendly as it does not damage the hardened tool steel dies. Using zinc as a material for die casting parts allows for more flexibility as zinc can handle not only simple shapes but more complex, multi-cavity shapes as well. Various types of zinc parts made through die casting are able to withstand extreme heat and are wear resistant.

    Various types of zinc parts are used in various industries. They can be finished easily depending on the manufacturer’s preferences. Zinc parts such as faucets, studs, connectors, circuit plates, golf clubs and so many others are products of die casting processes. The vastness of the industries where these zinc die casting parts are used is testament to the great value these products are able to deliver both to the manufacturer and to the end-user.

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    Die Casting Zinc in 2022

    DIE CASTING ZINC

    Various metal alloys are used in the production of parts using the die casting process. Tin and lead were the first metals that were used in die casting of metal printer’s types. Throughout the years, a number of other metals ensued as medium for die casting parts. Among the most popular metal alloys are zinc. Various types of zinc parts are usually made using the die casting process. All types of zinc parts can be relied on for their strength and durability. Zinc parts also come in a broader range of shapes and sizes since zinc is more capable of producing multi-cavity complex shapes than most other metal alloys.

    The die casting process involves the injection of molten metal into dies made of hardened tool steels. Over a century ago, molten metal was sqeezed into casts or molds to manufacture axe heads. From simple shapes, die casting technology has improved the process to be able to manufacture more complex shapes. Now, there are two processes for die casting: the hot-chamber method and the cold-chamber method. In the hot-chamber method, a pool of molten metal is used to fill the steel die while maintaining pressure until the metal hardens in the die. The cold-chamber method, on the other hand, uses separate chambers to melt and then coll the melted metal before injecting them into the dies.

    Zinc’s characteristic low burning point makes it flexible enough to be used for both hot-chamber machines and cold-chamber machines. As a result, there are more types of zinc parts manufactured and sold in the market today, with the automotive industry enjoying the largest share in the output of zinc die casts.

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