Beginnings of Die Casting in 2021

Beginnings of Die Casting. Die casting was invented by Elisha K. Root in the 1830s. She was an inventor in the employ of Samuel W. Collins’ ax-making company in Canton, Connecticut.

As early mid-1800, the first examples of die casting occurred. In 1849, a patent was awarded for the first manually operated machine for casting printing type. Development of other shaped began toward the end of the century. In the early 1900s, mass production of parts of phonographs and cash registers began.

The first alloys used in die casting molds were compositions of tin and lead. Their use decreased when zinc and aluminum alloys were introduced in 1914. This was soon followed by magnesium and copper, and by the 1930s, more modern alloys were introduced.

The process of die casting developed from low-pressure injection to high-pressure castings. These modern processes, squeeze casting and semi-sailed die casting, produce high integrity castings.

Developments in the refinements of alloy as well as the process of die casting continued. Die casters now produce castings in many sizes and shapes. These castings are also durable and dimensionally precise.

Die castings is one of the mass-produced items in metalworking. Die castings are found in consumer, commercial and industrial products. They are one of the biggest volume items produced by the metalworking industry.

Dies, or die cast tooling, die cast tools and die casting molds have efficient styles, sizes and values. They come in single cavities or multiple cavities. Some die cast tools cost a few hundred dollars for trim dies. Cavity inserts cost a few thousand dollars while a complete die cast tool package costs several thousand dollars.

hot chamber zinc die casting machine
hot chamber zinc parts
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Zinc Die Casting Tooling in 2021

There are four types of die casting tooling. These are: the single cavity die, the multiple cavity die, the unit die and the combination die. However, all of these dies may have one thing in common. These may be using smaller pieces of metals called inserts. With the advancement in the designing process, many of the more sophisticated die casting tooling can now be fabricated successfully using these smaller pieces of metal. Although these may look nothing more than thin rods of material or even a blob of metal (literally) inserted in the die, inserts are probably the best and most economical way of creating sophisticated cast die pieces.

The main purpose of inserts is to create the holes or the running tubes within the piece. In earlier times, these holes or tubes can only be “placed” within a finished piece by manually or mechanically gouging it out. Needless to say, this can be a pricey affair especially if you consider the actual cost of hiring either skilled workmen to drill the holes or buying machines for the same purpose. Also this practice was subject to a lot of errors and therefore not feasible for mass production – especially when quality control is very rigid.

Fortunately, inserts can now be easily accommodated in most cast die machines. The material used for inserts depend on the actual materials being processed by the machines. As a rule hot chamber machines use molten materials with lower melting points like copper, lead, magnesium and even zinc alloy. On the other hand, cold chamber machines use mainly aluminum or aluminum based alloys which have higher melting points. The inserts are made from the same materials as the actual die, usually steel alloys, but these are reinforced to make sure that metal erosion does not take place during the actual production stage.

Zinc Die Casting Tooling
Zinc Die Casting Tooling
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Zinc Die Casting Tooling Prices from Die Casting Zinc Company.

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Metal Mania in 2021

Metal Mania. The discovery of metals is undoubtedly a great step forward in the history of mankind. It is even said that upon the seven metals of antiquity was modern western civilization founded. These seven were the first group of metals discovered by man and the ones which were first put to use in our industries. The seven metals were gold, copper, silver, lead, tin, iron, and mercury.
When man discovered ways of extracting the earth’s metals, so did civilization progress. After extracting these metals, processes for manufacturing them were learned. The metals were fashioned into desired forms by the methods of forging, pressing, rolling, and through fabrication, machining, and die casting. Due to the number of metals now available to us and their various characteristics, today’s industries all make use of metal.
A die casting company provides the needs of manufacturing industries in telecommunications, consumer electronics, the automotive industry, aeronautics, and a lot of different industrial markets. The products to be found in a die casting company are many and varied. They are machinery parts, zinc car parts, electric motor components, carburetor bodies, fuel pumps, valves, hardware locks and bolts, cast pipe fittings, fasteners, plumbing fixtures, packaging equipment; even mobile phone antennas, die cast model cars, knobs, zippers.

The die casting method uses metals that are low melting and non ferrous. Examples of these kinds of metals are zinc, aluminum, and copper. These metals are ideal because of their characteristics of ductility, lightness, resistance to corrosion, electrical conductivity, and strength. In manufacturing them for industrial parts, a die casting company will use a die casting machine to inject the molten metal into a mold (also called a die).

zinc alloy die casting parts
zinc alloy die casting parts
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The Role of Die Casting Company in the Industry in 2021

The Role of Die Casting Company in the Industry. Die casting company and other businesses that create related products are hailed in the metalworking industry for producing the highest number of mass produced tools. These are distributed to commercial, consumer and industrial sectors. A die casting company supply tools that are used various products including automobile parts, sink and bathroom faucets, connectors used in houses, toys and a lot more.

The process of die casting starts by forcing the molten metal into dies of mold cavities that are under high pressure. Non-ferrous metals are commonly used by a die casting company to produce their products. Such metals or alloys will determine the strengths and other characteristics of the final output. These include aluminum, lead, tin, magnesium, zinc and copper. Nowadays, ferrous metals can also be utilized in the process. The method of casting is perfect for production of high volume of quantity of parts which may be small to medium that are good in surface quality, detail and dimensional consistency.

A Zinc die casting company should collaborate with good designers in order to create the best products that they can come up with. This must be done at an early stage of the development. This way, certain issues which may come up on tooling and production stages will be resolved early on. This will affect the overall costs of the whole production.

Related topics about die casting design can also be researched through books, trade journals, technical papers and professional leagues or associations. You will also find additional information about this on the Internet and published materials.

American Die Casting Company
American Die Casting Company
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Techmire Zinc Parts Explained in 2021

Techmire Zinc Parts Explained. Techmire is one of the major companies servicing the metalworking industry today. It produces die casting equipment for big companies as well as small custom die cast outfits. Operating from Canada, it nevertheless services customers in thirty countries around the world. It is able to take care of the technical concerns of its many clients by way of internet, fax, and telephone assistance through its full after sales service.
Techmire zinc parts are produced in die-casting machines specifically designed for zinc. The company has invented two different sets of machines for this, which they call the NT Series and the NTX Series of die casting equipment for zinc. The NT Series are general purpose, fully automatic, hot chamber, high precision, machines using the multiple slide technology. The three models in this series are the 22 NT, the 44 NT, and the 66 NT. These offer a difference in nominal die size and recommended shot weight.
The NXT Series, on the other hand, complements the older series of NT machines. These new machines for producing techmire zinc parts now include the latest technology such as clamping systems which can handle a higher capacity, extreme pressures, and velocities. This makes the end product have a greater part density and an improved surface finish. The four models in this premium series are the 24 NXT, the 44 NXT, and the 88 NXT. These three machines offer different functions for a range of products. They each offer improved cycle speeds, rigidity, heavier load bearings, the handling of smaller components and larger surface area parts, and other improvements for the making of techmire zinc parts.

zinc parts
zinc parts
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