Die Casting for Dummies in 2021

Posted on 04/28/2021 by admin

Die Casting for Dummies. Die casting is a process where metals, such as zinc or aluminum, is injected into a mold, referred to as a “die,” put under high pressure to result in uniform and detailed metal parts.
You may wonder how die casts are made. To begin with, there are two kinds of processes – a cold chamber process or a hot chamber process. A cold chamber process is usually used for metals such as aluminum and copper. On the other hand, a hot chamber zinc die casting process is good for metals with high fluidity like lead, tin, and the easy-to-die zinc. A hot chamber process uses a hot-chamber machine, also called gooseneck machines.
The basic zinc die casting process starts by injecting a molten metal like zinc, into a die made of steel into the hot-chamber machine. It is then kept in high pressure until the die is completely solidified. The casting will be opened and the object ejected from the mold.
Die casting is a very quick process – making small components like gears can take less than a second while larger objects that weigh more than five pounds may take about three minutes. This is why the zinc die casting process is used widely. Die castings is one of the most distributed exports of the metalwork industry.

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Manufacturing Die Cast Parts in Modern Times

Posted on 04/23/2021 by admin

Manufacturing Die Cast Parts in Modern Times. Nowadays, a huge percentage of the metalworking industry is going for the die casting process over all other casting methods around. This is understandable, considering the number of advantages that the die casting process offers, including smart part engineering and significantly lower production costs in terms of part and tooling or machining requirements. Thanks to continuous advancements in science and technology, the die casting process now provides better design options that give consumers a wide array of choices, as well as superior performance and quality as seen in the general durability of die cast parts. All of these make for cost-effective manufacturing.
The die casting process is one that involves the forcing of molten metal placed under high pressure into mold cavities, which are later manipulated by machines and called dies. Manufacturing die cast parts is suited most specifically for applications that require a large quantity of parts of all sizes that must have good detail, fine surface quality, exceptional finish, and consistent dimensional precision. Many manufacturers prefer the die casting process over other casting process out there because of these excellent features that technology has improved over the years.
Manufacturing die cast parts in modern times makes use of nonferrous metals, which include, above else, aluminum, copper, zinc, lead, magnesium, and tin. But die cast parts can also be made from ferrous metals with the same praiseworthy results. It is because of this unique level of versatility that the die casting process is preferred over the rest of the casting methods, and die cast parts enjoy a reputation of being some of the highest-volume goods in the metalworking industry.

Zinc Auto Parts
Zinc Auto Parts Die Castings.

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Open Your Doors with Zinc in 2021

Posted on 04/21/2021 by admin

Open Your Doors with Zinc.  A lot of the little, ordinary things around your household are probably made of die casting. You’d think, yes, that includes the sink faucet or the door locks. The parts of the car and the internal workings of the coffee maker are made of die casting. But the one you might not imagine that is made of die casting is your door knob.

Zinc die casting knobs are long-lasting, light and durable. You can stick them to your doors, ovens, cabinets and plenty of other things, and you can be sure they won’t fall off or rust. Zinc die casting is, in fact, one of the best die casting available out there; it promises great quality and precision along with a very lightweight finished product. Plus, it’s not just knobs—handles, gears, sprockets and many others use zinc die casting. There is no better alternative than zinc die casting to make these items. Most die casters swear by zinc, instead of choosing to use plastic in the mass-produced amount of knobs all over the world.

If you know your knob is one of the many zinc die casting knobs around the world, you can rest easy knowing that you have a high quality object around your house.

hot chamber zinc die casting machine
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Things to Make with Die Casting in 2021

Posted on 04/16/2021 by admin

Things to Make with Die Casting. Die casting is a process used to make metal parts such as car parts or home hardware parts. The zinc die cast parts can be found in many things; you are probably just unaware that they are made from die casting. Locks and gears are the more popular finished products of die casts. Other examples are hooks, toys, door handles, pumps, power tools, golf clubs and many more.
With the technology available to produce zinc die cast parts, you can make a wide array of things measured to exact precision and preferred texture. You may even opt to have the finished part polished, powder coated, or chrome plated. Varying from many shapes and sizes, the die cast parts can be made into many things. As long as these were made using a hot chamber machine and the desired mold, the zinc metal parts will surely deliver.
If you use zinc, it is best you make small but dimensioned metal parts with it, since it is lightweight and thin compared to other metal die cast parts. On the other hand, zinc die cast parts are long-lasting and of good quality. You won’t go wrong with these parts. That being said, recommended finished products are gears and knobs.

zinc Lock Parts lock components
zinc Lock Parts lock components.

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Different Types of Zinc Metal Parts in 2021

Posted on 04/14/2021 by admin

Different Types of Zinc Metal Parts. There are many metals that can be used in combination with Zinc to form alloys. While zinc is a brittle metal at room temperature, it becomes malleable at high temperatures. Zinc has a low melting point making it easy to be formed into almost any shape and therefore ideal for die casting. Zinc die casting companies take advantage of this knowledge and through technology and research have developed alloys using zinc in combination with other metals. Aluminum is those metals used for producing zinc metal parts. The resulting alloy is quite strong like regular steel products but can form complicated shapes like plastics.

There are actually countless industries that have continuous demands on die casting companies for different types of zinc metal parts. Most of these demands are for complicated Zinc metal parts in the automotive industry, airplane parts in aeronautics, Toys, handles, locks, hooks and many others. In the automotive industry, the locks, handles and carburetors are mostly made from zinc die casting. In the sports, golf clubs are made of zinc alloys and in security systems, zinc metal are used for lock housings, knobs and handles.

Domestic use for different types of zinc metal parts include fire alarm housings, faucets, kitchen sinks, power tool parts, kitchen utensils, and many other metal implements. These have been made possible through the many versatile ways that zinc could be formed. The process of die casting of zinc metal parts include the polishing, coating or chrome plating, and nickel plating, which are operations to make the parts smooth and free from rough edges.

zinc alloy die casting parts
zinc alloy die casting parts.

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