Using Zinc in Die Casting in 2021

Posted on 03/05/2021 by admin

USING ZINC IN DIE CASTING. The process of die casting has been used to manufacture small and medium sized parts for use in various industries for over a hundred years. It started out as mainly lead and tin based die casting parts primarily used for the manufacture of metal types used in the offset printing process. Other metals such as aluminium, zinc, and magnesium were soon used in the die casting process. Die casting parts were also expanded to cover not only the printing industry but other industries like sports equipment, automotive parts, electronics components, and telecommunication parts as well. Among the metals used in these die casting parts, zinc is the most popular choice of manufacturers because of their durability and flexibility in terms of use.

The zinc die casting process is not any different from die casting processes involving other metals. Zinc die casting parts are mainly manufactured using any of the two die casting processes, the hot-chamber and the cold-chamber processes. Zinc’s low burning point makes it versatile enough to be used in any zinc die casting process. The main step common between the two processes is the metal injection step. In any zinc die casting process, the molten metal is injected into dies made of hardened steel tool to be formed into the desired part design. The difference lies in the way that the metal is melted and injected into the die.

In the hot-chamber process, metal is melted into a pool of metal that is fed directly into the dies. In the cold-chamber process, on the other hand, metal is melted in a separate furnace and then moved on into another chamber before it is injected into the dies. Both processes result in zinc die casting parts that are able to withstand normal wear in their intended usage.

American Die Casting Company
American Die Casting Company.
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Hot Chamber and Cold Chamber Die Casting in 2021

Posted on 03/03/2021 by admin

Hot Chamber And Cold Chamber Die Casting. In the process of die casting, molten metal in injected forcibly into mold cavities, or “dies”, under very high pressure. Because this method of molding metal is extremely versatile, die casting is widely used as a method for forming metals into specific shapes. While it may use a similar process as mold casting, die casting uses pressures of up to 10 to 210mpa to inject metal into the die. The resulting material exhibits uniformity of parts, dimensional accuracy, and smooth surface finishes.

There are many different materials used in zinc die casting, such as copper, aluminum, tin, magnesium, and lead. However, aluminum is the most widely used compared to these other materials as the metal is more malleable, and is good for creating large size cold chamber die castings, to die castings composed of tiny and complex parts.

There are two processes used for die casting, namely the cold chamber which produces cold chamber die castings, and the hot chamber process. To produce cold chamber die castings, a cold cylinder is injected with molten metal. With less time exposure given for the metal to be propelled into the mold, cold chamber processing is more often used for metals that easily meld with iron at very high heat. The cold chamber process is also used for metals that have high melting points.

On the other hand, in the hot chamber process, the pressure found in the die cavity connected to it becomes permanently a part of the molten material. A plunger is propelled toward an area that is non-pressurized, uncovering the inlet port appended to the pressure cylinder.

hot chamber zinc die casting machine
hot chamber zinc parts.

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Understanding the Key Benefits of Zinc Parts in 2021

Posted on 02/26/2021 by admin

UNDERSTANDING THE KEY BENEFITS OF ZINC PARTS. As far as die casting parts are concerned, there is very little doubt that zinc is one of the best metals to use. Zinc is the easiest metal to cast as it is versatile in terms of temperature and high impact resistance. Zinc die casting parts are more durable and have a wider variety of applications than those made from other metal alloys like aluminum, magnesium, tin and lead. Die casting of parts is a manufacturing process that has been used for many years. What started as a process for the printing industry has now expanded its use in various industries including electronics, telecommunications, medicine, fiber optics, and recreation.

Anyone who does not understand the workings of die casting only has to look at the following zinc material advantages to understand why zinc is the preferred choice of material for most die casters and end-users in various industries:
1. Cost-effectiveness – zinc is very cost efficient since it can be used for a variety of parts and is usable for both hot-chamber machines and cold-chamber machines. It makes for faster production time since it can be used to make parts in multi-cavity dies. Whole parts made of several components can actually be produced in one tool die without need for further assembly at the end of the process using zinc.
2. Precision – the dimensions of the tool dies used in zinc die casting is not compromised through several runs. A great number of parts can be produced with high durability while maintaining close tolerances.
3. Durability – zinc is a strong material that can withstand extreme temperature and high impact that makes it last longer than most other materials. Zinc die casting parts can also carry a variety of finishes to make it more resistant to wear and tear especially if it is used as external parts like casings and plates.

Zinc Auto Parts
Zinc Auto Parts Die Castings.

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Different Types of Zinc Die Casting Tooling in 2021

Posted on 02/24/2021 by admin

Different Types of Zinc Die Casting Tooling.The discovery of the zinc metal in combination with tin, lead copper, aluminum and magnesium to form inexpensive metal parts have led to many companies to produce different types of zinc die casting tooling to produce various metals that are very much in demand. The first alloys discovered were combinations of lead and tin but after zinc, aluminum, magnesium and copper were incorporated in alloy production, the new types of die casting processes were developed to meet the growing demands for metal parts. In the past the molds were simply of cement and ceramics and low pressure die casting was the known process used. Today with the introduction of steel molds and the technology in high pressure casting, the process is faster and more reliable to produce high quality parts of all sizes and forms.

The new technology in die casting has been developed because of the great demand for metal parts in almost all aspects of human activities. Wherever a machine is operating the need for zinc metal parts will exist because of toughness of zinc alloys and their being shapeable into just about any form conceivable by the design engineers. All these demand for metal parts have pushed many companies into producing different types of die casting tooling that will be needed for the production of the metal parts. These companies can help in the design of the die casting tools needed and can formulate the manufacturing processes needed. For the companies that do not desire to produce their own metal parts, they can just send their specifications and order their requirements from these zinc die casting companies.

zinc alloy die casting parts
zinc alloy die casting parts.

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Die Casting and Manufacturing Die Cast Parts in 2021

Posted on 02/19/2021 by admin

Die Casting and Manufacturing Die Cast Parts. The term “die casting” basically pertains to the process of forcing into mold cavities, also known as dies, molten metal that is placed under high pressure. Manufacturing die cast parts is a popular choice among companies in the metalworking industry these days, thanks in part to the wide array of options that die casting offer in terms of material, machining, tooling, and product variety. Die castings in these modern times are made mainly with the use of non-ferrous metals, particularly copper, zinc, tin, aluminum, and magnesium, but ferrous metals are also used by some manufacturers. Die casting is a process that is more compatible and preferred in applications that require large quantities of small to medium-sized parts, so companies engaged in the manufacturing die cast parts target businesses that require such applications. Die cast parts are known in the metalworking industry as high quality products carrying fine surface texture, very good detail, and commendable dimensional consistency.
Because of the number of positive characteristics that die cast parts generally have, many companies engaged in businesses that rely on metal applications are now keener than ever to employ the die casting method instead of the other casting methods around. In fact, most companies that were using injection-molded parts, which are produced with low pressure, are now using die cast parts. Manufacturing die cast parts is a serious decision because the products are going to be used in important settings for both commercial and industrial purposes. For example, die cast parts are largely present among automobile parts, kitchen appliances, electrical facilities, toy parts, and many more.

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