Die Casting Company–How it Helps the Economy in 2020

Posted on 11/11/2020 by admin

Die Casting Company – How it Helps the Economy. The industry of Die Casting has invaded the Northern part of America for many years now with the latest technology, innovative applications, and superior quality and higher productivity of metals. By way of producing high-quality die castings, the metal casting industry contributes a lot in the achievement of United States metal casting. In reality, approximately 90% of manufactured products are made of die castings by various die casting companies.

The Top Die Casting Company, which is known to be producing high-standard aluminum die casting, offers solution to your die casting dilemmas. They start their Die Casting Process by using the CAD Systems that has online transfer abilities. They also use the software called Nova-Cast Die Casting Mold Flow to help authenticate the gating, runner as well as venting design before finishing the mold tooling. The Top Die Casting Company uses different machines to produce excellent die cast materials, from modeling to polishing.

Another Die Casting Company is Premier Die Casting. The company offers CNC machining, product design, assembly and testing, metal finishing and aluminum and zinc castings.

One old company in the industry of die casting is the Advanced Die Casting Company, which has been established since 1920. The company offers aluminum and zinc die casting with the use of top of the line Aluminum and Zinc Die Casting equipment. They also have engineering and design support.

Because of the fact that the die casting industry gives $7.3 billion to the economy and gives more than 63,000 employments, it is safe to say that the industry plays a vital role in the United States economy.

Zinc Die Casting Tooling
Zinc Die Casting Tooling.

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Consumer Parts Die Castings–Servicing the Industrial Sector in 2020

Posted on 11/06/2020 by admin

Consumer Parts Die Castings – Servicing the Industrial Sector. Consumer Parts Die Castings, used for automotive and motorcycle parts, are remarkably designed to handle very higher level temperatures. Manufacturers are using these consumer parts die castings, compressor parts and other metals made of zinc as conductors to encase circuits and other conduits.

Even cables for telecommunication equipment, hand tools, general hardware and even optical instruments are supplied by this die cast. Zinc consumer parts die castings, and other common metals are also used for yachts and marine equipments that usually generate high levels of heat.

It is of common knowledge that die castings are easy to mass produce due to its lightweight and durability. It can be found in different consumer parts. Die Castings, most often called dies, can be shaped into very high pressure steel molds that either have a smooth or textured surface.

The versatility of metal parts is attributed to the engineering brilliance of zinc. You see, zinc, as compared to plastic, is much more heat resistant and can withstand long generations. Although plastic is reusable, the environmental factors are still to be considered especially during recycling. Silver, Aluminum, Zinc and other metals can be melted in huge volumes with no hard to the environment.

Die Casting zinc is indeed an economical process that allows the production of materials to be accurate and stronger. Lighter products and most especially, die cast assembled parts, are more simplified when assembled since there are no more complicated parts that could have the tendency to melt or disintegrate in high heat.

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Customization in Die Castings–Consumer Parts

Posted on 11/04/2020 by admin

Customization in Die Castings – Consumer Parts. Almost everything that we see, which has a metallic look, probably went through a die casting process. This is a proof that the industry of Die Casting is still strong despite of the global financial crisis. The success is probably because Die Casted items are stronger and much more durable compared to welded and drilled items.

Currently, there are several die casting companies that offer customization of die casted parts to other businesses. This is called Consumer Parts Die Castings. The alloys that will be used, the design, size and weight and the specifications usually come from the consumer or the customer. One of the many industries that ask for this kind of service is the Aviation Industry, and next to it is the Construction Industry. Consumer Parts Die Castings are typically Die Casted in lead, zinc, special marine alloys and aluminum.

There are also some Die Casting companies that use SLA or Stereo Lithography to give their consumers an idea of how the parts work, how they move and what are its functions. Any questions that come out from the consumers head will be answered with the use of the Stereo Lithography.

The most requested alloy used in Consumer Parts Die Castings is the aluminum because of its light characteristic and it is doesn’t get rusty unlike other alloys. Also, it is much simpler to die cast, and it has dimensional stability as well as having excellent mechanical qualities.

It is hard to tell when the popularity of Die Casting started, but one thing is for sure; the Die Casting industry will remain strong for as long as technology keeps on evolving.

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The Cold Chamber Die Casting in 2020

Posted on 10/30/2020 by admin

The Cold Chamber Die Casting. Metals in various sizes and shapes are produced through many casting procedures and one of them is die casting. Die casting produces durable alloy in different shapes and can be produced in many identical pieces. The procedure requires machines with molds or dies where the molten zinc alloy is placed and solidified. The alloys usually used in die casting are aluminum, zinc, copper, magnesium, tin, and lead. They have different metallurgical properties and they can be used depending on their properties.
There are two methods in die casting: hot-chamber die casting and cold-chamber die casting. Metals with low melting point can be placed in hot chamber machines while those with high melting point can be placed in cold-chamber machines. Also, the difference between the two is the main process in which the alloys are produced.
In cold chamber die casting, the alloys are melted in a furnace separated from the machine. When the alloys are already melted, they are transferred to the dies through the use of hydraulic or mechanical piston. In the cold die chamber, the alloys are quickly hardened. One of the disadvantages of using the cold chamber die casting is the longer time needed for the alloys to be formed because of the additional time for transferring the alloys to the chamber. A ladle is used to transport the molten metal from the furnace to the cold chamber. The ladle can be manual or automatic in terms of operation.
Examples of alloys that can be used in cold chamber are aluminum, magnesium, and copper.

zinc Lock Parts lock components
zinc Lock Parts lock components.

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The Pros and Cons of Cold Chamber Die Castings

Posted on 10/28/2020 by admin

The Pros and Cons of Cold Chamber Die Castings. Cold chamber die castings use Cold Chamber machines to facilitate die castings. Cold chamber die casting is one of the two die casting processes. The other one is Hot Chamber castings.

Cold chamber die castings involve the use of a metal cylinder where the molten metal alloy is poured. The molten metal then will be pushed by an injection pump into the die cast thus producing metallic parts.

Cold chamber die castings allow for the processing of aluminum, zinc, and certain alloys of magnesium. In fact, these excellent materials for creating parts can only use cold chamber die casting processes.

The big advantage of cold chamber die castings is that the procedure can make denser metal castings. Denser metal is produced due to the higher pressure used during the injection process. Density can also be attributed to higher speed process of cold chamber injection. Another advantage of cold chamber die cast processing is its low maintenance cost. Through cold chamber castings, producers can manufacture more parts with lower overhead costs. This drives down the market prices of aluminum parts.

Cold chamber die castings also have several disadvantages. First, cold chamber processing has slower production cycles. The molten metal in the cold chamber can cool down even before injection. Lastly, the molten metal in the cold chamber is more exposed to oxidation and other contaminants especially if the production floor does not have strict quality control.

Cold chamber die castings can provide many advantages for die cast parts manufacturers. The benefits and advantages one can get from the cold chamber process can outweigh its disadvantages.

American Die Casting Company
American Die Casting Company.
Die Casting Zinc Company specializes also in Zinc lighting Castings.

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