Super Metal in 2020

Posted on 09/18/2020 by admin

Super Metal. The #1 most abundant metal on earth is aluminum. Then there is iron, magnesium, calcium, and the rest. Zinc is a widely used metal. Ever since the discovery of electrolysis to extract it from ores made it affordable and practical. Before that discovery in the 19th century, this metal was more expensive than gold and silver. The reason for this unusual phenomenon was that aluminum, though abundant, was hard to produce and therefore expensive to produce. Nowadays, it is a lot cheaper and used in a lot of different applications. Aside from such diverse functions as high-voltage electric lines, food containers, and mirror coatings, this silver grey metal is also in aero planes and automobiles, marine outboard motors, escalators, guitar amplifiers, light fixtures, and typewriters as zinc cast parts.

Casting methods for zinc can be chosen depending on what they are to be used for. The metal is so adaptable that it can be shaped or cast using all the processes known to metal. The zinc casting process is as diverse as the metal’s many applications. Although in pure form it is soft, its alloy is quite hard. The metals suitable to make zinc alloys are aluminum, copper, manganese, and magnesium.

Zinc part castings use a number of metallurgical casting methods. The molten zinc is poured into a mold. The mold could be made of sand, plaster, wax, or a stronger metal. These molds are pre-shaped into the desired product. They are strong enough to withstand multiple castings. The different processes of casting are called die casting, sand casting, investment casting or the lost wax process, and continuous casting.

Zinc Auto Parts
Zinc Auto Parts Die Castings.

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Hot Chamber Die Casting in 2020

Posted on 09/16/2020 by admin

Hot-chamber Die Casting. The die casting industry has established itself in different fields of application including electronics, and the automotive industry. Die casting is basically the casting of molten metal with the use of dies of  different shapes.  The molding is done by the application of force within the dies and ejecting the molded shape as it solidifies.  There are basically two types of die casting: the hot chamber method, and the cold chamber method.

Hot chamber die casting is a zinc die casting method wherein ingots of zinc are melted in a furnace.  The melting temperature of the metal has to be achieved within the furnace in order for the metal to be totally melted.  The hot chamber die casting method requires the molten zinc to remain inside the furnace as a shot sleeve retrieves a part of the molten metal and injects it into the set of dies with the specified shape.  The molten metal remains in the dies until it solidifies.  Once it cools down, the shaped metal is ejected out of the dies, or taken out manually.  The cooling and solidification process usually takes just around 2-5 seconds, depending on the size of the shaped part, and the efficiency of the machine used.

The hot chamber die casting method has been frequently used over the cold chamber method as it implies a faster way of die casting metals.  The rate at which metals can be shaped is an important factor that affects the performance and capacity of the die casting machine.

Zinc Die Casting Tooling
Zinc Die Casting Tooling.

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Die Casting: A Great Choice in Casting Methods in 2020

Posted on 09/11/2020 by admin

Die Casting: A Great Choice in Casting Methods. Die casting is fast becoming the most popular casting methods used today. Many companies engaged in the business of metalworking are realizing the power of die casting in terms of efficiency, economy, and product result. It’s not difficult to see why a diecasting company can enjoy more success than other casting companies.
Compared to other products made by different casting methods, zinc die cast parts can be produced using two chamber options, namely the cold chamber and the hot chamber. When the cold chamber process is employed, the molten metal is gently ladled unto the cold chamber for every shot so that the time exposure of the melt to the plunger is lessened. Metals that alloy easily when combined with iron are the materials that need the use of the cold chamber process. On the other hand, when the hot chamber process is employed, the die cavity is connected to the pressure chamber and immersed in the molten metal permanently. Unlike the cold chamber process, the melt and the plunger in this chamber option are allowed exposure as the latter moves to the depressurized position; at this stage, the pressurizing cylinder is released or uncovered. Metals of high fluidity, have low melting points, and alloy easily with steel are the materials that need the use of the zinc hot chamber die casting process. Because die casting is precision-oriented, a diecasting company can have products of high quality at all times.
As already hinted, there are a variety of metals that can be used in the die casting process, including aluminum, copper and its alloys, tin, lead, and zinc. This provides a diecasting company a wide array of options as to the materials that can be possibly made into die cast parts. Indeed, going into the metalworking industry entails risk, but with the die casting process, your company can have the assurance of a good investment. Cast Parts Blog

zinc Lock Parts lock components
zinc Lock Parts lock components.

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Zinc Die Casting Companies in 2020

Posted on 09/09/2020 by admin

“A Name You Can Trust”
Making aluminum parts from the die casting process is one job that a diecasting company one has to take seriously. Aside from the fact that die casting can be a pretty tough process, the parts that should be produced should be perfect for the purpose it was made for. Now to find parts that are both beautifully-made and could really do the job, one should try seeking the Advance Die Casting company out.
Having been around since 1920, the Advance Die Casting company can surely make aluminum and zinc parts that are just what you are looking for. For one, their are capable of high volume production of both aluminum and zinc parts as they have facilities spanning over 110,000 square feet.
With that big of a facility for a diecasting company, you can find all kinds of die casting parts here. From the simplest basic casting to the most intricate and pressure-tight precision parts, they sure can give them to you and at the same time guarantee you stronger and sounder parts matched with reduced-porosity compared to other aluminum and zinc parts out there.
Engineer assistance is also offered by this diecasting company. This makes sure that the parts you ask them to produce are supervised right from the conceptualization stage through the development stage until it is produced thus ensuring you a cost-effective process.
With a zinc diecasting company like these that produces quality parts, one can be sure that the aluminum and zinc parts that they need can serve their purpose well and can last a long time.

American Die Casting Company
American Die Casting Company.
Die Casting Zinc Company specializes also in Zinc lighting Castings.

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What is Consumer Parts Die Castings in 2020?

Posted on 09/04/2020 by admin

What is Consumer Parts Die Castings? Castings are tools used in a process known as die casting. In this process, the metal alloy which can be zinc, copper or aluminium, is melted into liquefied metal by heating it in intense temperatures. After the metal alloy is liquefied, this will then be poured into the castings and after it cools down, it becomes the finished product. This process is commonly used to create consumer parts. Consumer Parts Die Castings is the fastest and cheapest way to make bulk numbers of parts that are commonly used in everyday items.
Consumer Parts Die Castings come in many forms, shapes and sizes. This process is very useful to many manufacturers around the world as aluminium parts are used almost anywhere and everywhere. Automobiles rely heavily on aluminium parts, the same goes with lighting fixtures and consumer electronics. Heat sinks and brackets are usually made of aluminium because the properties of this metal alloy are perfect for the purpose.
There’s a huge demand for Consumer Parts Die Castings. Any manufacturer can lower his or her cost by applying this technique in making parts for new products. If a manufacturer doesn’t have the resources to purchase the machinery required for zinc die casting, then it could opt to contract the services of another company which offers die casting jobs. Their services are available all over the country and around the world for that matter. Sometimes overseas companies can offer cheaper rates even with higher transportation costs with the same or even higher quality of the finished product.

hot chamber zinc die casting machine
hot chamber zinc parts.

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