Who uses Zinc die Casting?

Posted on 02/01/2013 by admin

Who uses zinc die casting?

Producers of zinc die casting are essentially upstream businesses which serve original equipment manufacturers. Among these companies downstream of zinc die casters are car manufacturers which require carburetors, radiators, gas tanks, valve covers and other die cast auto parts.

The US military is one strategic customer for zinc die casting manufacturers. There are armored vehicle units in the military equipped with zinc enclosure housing that suppresses fires in a matter of milliseconds.

Other customers of zinc die casting companies are the computer firms which need special components for their hardware. These special parts include zinc heat sinks which are mounted on the printed circuit board. The good thermal property of zinc helps prevent overheating of computers. The same property also makes zinc die casting ideal for traffic light housing.

Hence, producers of lighting fixtures likewise belong to the client list of zinc die casting companies. Lamps with zinc lighting fixtures are favored by manufacturers and consumers alike because of these are less expensive in addition to the good thermal properties the metal part possesses.

Other consumer products that contain zinc die casting parts include golf ball heaters, refrigerators, guitar amplifiers and chocolate fountains. Indeed, zinc die casts parts are just around, provide one just looks closely enough.

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What is zinc die casting?

Posted on 01/25/2013 by admin

What is zinc die casting?

The manufacturing process involved in zinc die casting is roughly the same as that used in the production of pre-fabricated concrete building materials such as the hollow blocks that commonly go into the construction of houses. The big difference of course is in the material used. Water, cement and aggregates such as gravel and sand are used In pre-fabricated concrete, while in zinc die casting, molten zinc is the base material.

High pressure is used to inject the molten zinc into a steel mold or die cast. This high-pressure injection system is necessary to immediately fill the entire cavity of the die before any part of zinc casting hardens or solidifies. Immediate filling of the die cavity help prevent discontinuities in the zinc die casting. To further help ensure that the zinc casting is injected even into difficult-to-fill sections of dies with thin parts, the molds are designed with vents to allow air to escape during the injection process.

Most of the molds used in the zinc die casting are water-cooled to help hasten the production process. Once the injection is complete, the molds are opened and the die castings are ejected. The finished zinc castings may amount to thousands or hundreds depending on the design of the die cast.

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Types of Zinc Die Casting Parts

Posted on 01/18/2013 by admin

Types of zinc die casting parts

Companies engaged in zinc die casting will generally use four major parts in their metalworking process. These parts are the vital components in the process of using very high pressure to force the molten zinc into a steel mold that is reusable for many times. This multiple usage of the steel mold enables the mass-production of important parts for commercial, industrial and consumer products.

The most basic of all zinc die casting parts is the single-cavity mold. It is a one-dimensional mold and is utilized to produce just a single component. Frequently, the single-cavity die is employed in products with sophisticated shapes or in medium to large sized products.

Another zinc die casting part is the multiple-cavity mold used to manufacture several identical parts. Using multi-cavity molds contributes to production efficiency as many parts could be manufactured in one casting.

Zinc die casting manufacturers likewise use unit dies which works almost similar to the single-cavity mold. Casting with a unit die turns out different parts one at a time and would be ideal for components that require some special attention, such as strength and non-porosity. Finally, a combination die may also be utilized in zinc die casting, which as its name suggests puts together several die casting parts in one assembly.

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Zinc Parts Types

Posted on 01/11/2013 by admin

Zinc Parts Types. Zinc has become a popular metal over the years. It is favored by most industries as it offers the most reward in terms of production and use. Zinc can be fashioned at a low cost but still come out with superb quality and detail. It can also be produced in spite of how small or big the part is. It does not deteriorate easily when it comes to use.

Zinc parts are produced in three ways. These three ways are die casting, sand casting, and gravity-fed casting. The method commonly used is the die casting method. Such technique involves pressure and heat. It has a low production cost and works well when manufacturing small to medium sized parts.

The types of zinc parts shaped are applied to many things. The most ordinary place where types of zinc parts can be found is the household. Take a look around the bathroom faucets, door handles and door knobs. The power tools utilized in carpentry also make use of zinc. Zinc parts are used to make them it all handy. It can also be found in security equipment such as fire alarm housings and locks.

Zinc Die Casting Blog gives information on how to get a zinc die casting part for manufacturers. If you are looking for Zinc Die Casting Part Prices or if you need a mold, look at Zinc Die Casting Tooling will give you more information you can use for manufacturing.

Types of zinc parts can also be found in the automotive industry. Some castings are made from zinc parts. Motorcycle grips and handles are also made from zinc. In some instances, certain types of zinc parts are used in aerospace.

Another area where types of zinc parts are utilized is in recreational equipment and tools. Gold clubs, golf putters and fishing lures are examples.

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Zinc Die Casting Process

Posted on 12/28/2012 by admin

Zinc Die Casting Process. The zinc die casting process involves heat, pressure and of course, zinc. With the help of machines mainly designed to apply and handle these three elements, when united together produces zinc dies. The machine used in the zinc die casting process is the hot-chamber machine.

The zinc die casting process begins when zinc is located on a very high temperature. The high temperature is then absorbed by the zinc. The zinc becomes soft and flexible. While the zinc is at its malleable state, it is shot at high pressure (usually 1,500 to 25,000 psi.) into the die. The die is oiled beforehand. The lubrication in the die has a two-fold purpose. First, the oil permits the zinc to be easily detached from the mold. Second, it allows the temperature in the mold to be easily controlled. Upon inserting the heated zinc, pressure is then applied to the mold until the soft zinc solidifies.

Direct-injection die casting is also used in the zinc die casting process. Also known as runnerless die casting, this process is in use in zinc die casting as it has countless advantages. It has slower cooling cycles which enables it to manufacture improved results. The cost of using this process is also cheaper as it does not use much energy.

Zinc die casting is favored by many industries. This is because zinc is the metal which is the easiest to cast but still produces immense outputs. It works well on small areas and lasts a long time.

Die Casting Zinc Company Blog gives information on how to get a zinc die casting part for manufacturers. If you are looking for Die Casting Zinc Parts or if you need Miniature Zinc Die Casting Parts will give you more information you can use for manufacturing.

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