Zinc Die Casting

Posted on 12/21/2012 by admin

Zinc Die Casting. Invented by a certain Elisha K. Root, die casting has become a well-known process in the metallurgical industry. Die casting traces back its roots in Connecticut in 1830.

This process is being relevant in zinc. Same with other metals, the process involves high temperature and strong pressure in order to come up with dies. The zinc die casting development takes place as metal is heated into a high temperature in order to make it compliant. The molten zinc is then placed into mold cavities. Intense pressure is applied to the metal in order to produce tough and strong dies.

Zinc die casting has become popular to industries where might, detail and production matter. This process has the capability to create metal dies that entail great details and consistent outputs.

Of course, die casting cannot be made achievable without the use of machines. There are two types of machines that are frequently used for the process. They are the hot-chamber machines and the cold-chamber machines. Both machines permit die casting only on definite types of metals and not on all types. These machines fluctuate not only in the metals that it can process but also in the time it takes to execute the entire die casting procedure. Cold-chamber machines take longer as the shift of the molten metal needs to be done slowly. The machine usually used in zinc die casting is the hot-chamber machines.

Aside from zinc, other metals that are used in die casting are magnesium, aluminum, lead and tin.

Die Casting Zinc Blog gives information on how to get a zinc die casting part for manufacturers. If you are looking for an American Die Casting Company or if you need die casting tooling, look at Die Casting Molds will give you more information you can use for manufacturing.

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Techmire Zinc Castings

Posted on 12/14/2012 by admin

Techmire Zinc Castings. Dominating the metalworking industry because of its revolutionized advance to die casting, Techmire found its market in providing companies with equipment for all conceivable zinc die casting projects. It primarily accommodates to its clients in its homeland in Montereal, Canada way back in 1973. It then grew and was able to supply countries in neighboring areas. Techmire zinc castings are now being utilized in more than thirty countries all over the world. Inquiries and concerns are addressed by the company for technical assistance.

Techmire zinc castings make use of the Techmire technology which is most advantageous to zinc die casting projects. Among the advantages that the Techmire technology offers are the following: low production cost, efficient operations and high-quality finish.

Techmire zinc castings do not have need of much in terms of production. The materials wanted as well as the labor are condensed. Techmire zinc castings are also competent. The cycle times are faster resulting to better productivity.

Though the costs of production and the cycle times are faster, Techmire zinc castings do not sacrifice the quality of the output itself. The precision and quality are kept intact. Top quality outputs are anticipated each time.

The machines designed by Techmire are particularly made to cater to zinc products. Two die casting equipments are NT Series and the NTX Series. The NT series are hot chamber zinc die casting machines that makes use of numerous slide technologies. The NXT, on the other hand, is more advanced than NT. NT can hold a better amount of molten zinc and can apply a higher amount of pressure.

Die Casting Blog gives information on how to get a zinc die casting part for manufacturers. If you are looking for Die Casting Zinc Alloys or if you need ZA Die Casting Alloys will give you more information you can use for manufacturing.

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Miniature Zinc Castings

Posted on 12/14/2012 by admin

Miniature Zinc Castings. Zinc casting is perfect in many cases because of the low production cost involved and the high-quality output created. It is best to apply when constructing tiny to medium parts. The same standard is applied in miniature zinc castings. Zinc casting performs better as it has excellent mechanical and physical properties.

The most imperative feature that miniature zinc die casting posses is precision. Miniature zinc castings involve small parts. Precision in terms of detail is essential at all times. Or else, the miniature zinc castings will not correctly perform its purpose and may render the entire equipment/machine unfit for use.

The whole process in manufacturing miniature zinc casting takes place just like most ordinary zinc die casting processes begin. The zinc is heated until it becomes molten or in its semi-liquid state and then it is injected into a mold and subjected to pressure until metal hardens. What sets miniature zinc castings apart from the customary zinc die casting process is that the former makes use of precise details. Using a 4-slide mold, the outputs fashioned in the procedure weighs from less than an ounce to a quarter of a pound. An ample range of zinc alloys can also be used in the process. Sometimes, zinc-aluminum alloy is used.

Miniature zinc castings are used to produce small but long-lasting and precise zinc parts. These zinc parts are often used in sporting goods, medical equipments, household tools and appliances, telecommunications, electronics and automotives. The options are never-ending. With its low cost production and yet sturdy product, miniature zinc casting is indeed a significant process in any production industry.

Zinc Die Casting Blog gives information on how to get a zinc die casting part for manufacturers. If you are looking for Zinc Die Casting Part Prices or if you need a mold, look at Zinc Die Casting Tooling will give you more information you can use for manufacturing.

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Hot Chamber Zinc Castings

Posted on 12/07/2012 by admin

Hot Chamber Zinc Castings. The best machine used in zinc die casting is the hot chamber. Hot chamber zinc casting is the familiar method used in zinc because it does not involve a very high temperature in order to melt the metal. Metals with high-melting point such as aluminum do not do well in hot chamber casting. There is a tendency that the metal will attract the iron in the machine. Hot chamber casting is used in other alloys that have low-melting point like copper and magnesium.

The method in hot chamber zinc casting begins with melting the block of zinc in the furnace. In order for zinc to reach its melting point, heat must be about 700-800 degrees Fahrenheit. As soon as the zinc achieves its melting point and turns liquid, it is then transferred through a shot sleeve. Known as the goose’s neck, the sleeve is immersed in the furnace and then inserted into the die. Pressure is applied until the zinc returns to its solid state while holding the shape of the die cast. To make the casting progression easier, lubricants are applied to the mold. This helps the elimination of the molded zinc as well as the control of the temperature easier. In some instances, robotics is engaged to remove the molded metal. The solidification process typically takes 2-15 seconds.

Other operations after the hot chamber zinc casting are completed to polish the molded metal. Such operations include trimming, painting and plating. This makes the details of the casted zinc more specific and serviceable.

Die Casting Zinc Company Blog gives information on how to get a zinc die casting part for manufacturers. If you are looking for Die Casting Zinc Parts or if you need Miniature Zinc Die Casting Parts will give you more information you can use for manufacturing.

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Die Casting Zinc Alloys

Posted on 11/30/2012 by admin

Die Casting Zinc Alloys. Zinc alloy is favored by the majority people in the metal making industry chiefly in die casting for lots of reasons. The most popular of the reasons is the fact that zinc has a low melting point. It means that it does not need a very high temperature in order for it to turn into its liquid state. This attribute makes it a lot easier to be casted.

Another reason why zinc alloy is preferred is that this metal is resilient and it has a long lifespan before it actually deteriorates. It is highly pliable and can be casted into different shapes and sizes. It can endure enormous amounts of pressure. Nevertheless, in order that such qualities of zinc be maintained, it is essential that the other metals mixed with it are restricted. Therefore, other metals such as lead and tin must be utilized as little as possible.

These outstanding uniqueness of die casting zinc alloys made it a top choice of producers in many industries such as automotive, medical equipments and household appliances.

Die casting zinc alloys are not only limited to a single type. Zinc alloys are also known as Zamak in the industrial world. Zamak is an acronym that stands for zinc, aluminum, magnesium and copper. Zinc comes in various types with diverse levels depending on the output preferred. Die Casting Zinc Alloys are classified as Zinc #2, Zinc #3, Zinc #5, and Zinc #7. The other classification of zinc alloy is ZA or the zinc-aluminum alloy. It is additionally classified into ZA-8, ZA-12, and ZA-27.

Die Casting Zinc Blog gives information on how to get a zinc die casting part for manufacturers. If you are looking for an American Die Casting Company or if you need die casting tooling, look at Die Casting Molds will give you more information you can use for manufacturing.

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