Die Cast Zinc parts created from zinc die-castings have many uses for many industries. Even your favorite nameplate parts are produced mostly by employing die casting zinc parts processes. It also includes zinc automotive parts and various zinc home hardware parts (zinc lock housing used in security systems). The zinc die casting process, together with high technology equipment makes for precision in the defining of product dimensions, stable surfaces, and an efficient casting to complex shapes.
The surface finishing process would include polishing, powder and brass coating, chrome and nickel plating to make the surfaces of the parts visibly smooth and shiny.
Other zinc die-casting parts available everywhere in the market these days include the following everyday applications:
Die-casting companies anywhere makes die cast parts using various alloys, with zinc as the easiest to cast. Some also utilize aluminum and brass when die-casting. The zinc die-casting alloy is also commonly known as “Zamak”, and it includes the zinc-aluminum (ZA) family of die-casting alloys. Examples found here www.diecastingzinc.com/zinc_alloy.html
Zinc parts created using zinc die-casting alloys presents a wide range of impressive mechanical and physical properties useful in so many industries. Such alloy types are also known for its excellent casting ability and various finishing characteristics. Even thinner than usual sections can be readily die-cast using zinc alloy. It generally allows for greater section design variations and better maintenance with closer dimensional tolerances.
There are mainly two processes utilized by every zinc die-cast parts company when making parts:
The hot chamber method – makes use of an internal plunger system that injects the zinc material from molten zinc metal to fill up the steel die, while at the same time maintaining the pressure all the way until it hardens up the die.
The cold chamber method – this particular process makes good use of separate chambers when melting and holding the zinc metal before it is injected using die-casting shot cylinders.
The impact of the zinc component strength is relatively and influential compared to other standard die-casting alloys available in the market these days, with the slight exception of brass. The much lower pressures and temperature needed in die-casting using zinc alloy makes for a significantly lengthened die life, which also means minimal die maintenance. Surprisingly, there are numerous differences between two of the most commonly used alloys when die-casting, zinc and aluminum parts. Die-cast zinc parts reportedly weigh more than the aluminum component, and it melts in lesser temperatures where aluminum could not. It also needs less draft angle, as it is more malleable than aluminum.
Die Casting Zinc is a Zinc Die Casting Company which manufactures zinc die casting parts using zinc die casting alloys. Look at this website page for more details: www.diecastingzinc.com/zinc_alloy.html. Contact us at 800-524-8083 or email us at sales@diecastingzinc.com
